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95% alcohol into 100 ml glass bottles filling lines

This machine automatically performs the operations of arranging and inserting vials, pouring water into vials, washing the outside and inside of vials, cleanly blowing excess moisture from vials, withdrawing vials, etc.
It is the main equipment in the oral liquid production lines of pharmaceutical industry.

FEATURES.

  • The body of this machine is made of welded channel steel, and the open part is covered with 304 grade stainless steel, and 316L stainless steel is used in the part in contact with the washing agent;
  • In this machine, the transmission area is separated from the washing area. A person can perform repair, maintenance and parts replacement work standing up, which makes labour easier, saves time and strength;
  • The combination of lined containers with two stainless steel chains is intermittently moving and transporting, which gradually transports the vials into the lined containers and introduces them to the washing areas separately;
  • The vials in the containers are upside down and can move freely without obstructing the water flow, so there is no dead corner;
  • The mechanism in the washing area is easy to operate;
  • The water and air pipes are separated from each other and there is no cross contamination;
  • All valves in contact with water and air are sanitary grade diaphragm valves.

 

LINE COMPOSITION

 №Equipment nameQuantity
1GP Loading table
- explosion-proof motor
1
2CLQ Multifunctional chain washer1
3YGZ Filling and capping monoblock
- protective cover
- explosion-proof motor
- pneumatic hopper for orientation of aluminium corks (on request)
- storage tank 150 litres
1
4Lift for feeding aluminium corks into the hopper
- explosion-proof motor
1

 

LOADING TABLE:

The equipment is GMP compliant and made of 304 stainless steel.
Equipment:

  • Gear motor: FUAIMAI Shanghai.
  • Electric relay: Schneider Electric
Basic parameters
Model GP
Bottle100 ml (glass)
Table diameterφ1000 mm
Rotation speed 5~10 rpm
Weight300 kg

 

CLQ MULTIFUNCTIONAL CHAIN WASHING MACHINE

Main technical features
Capacity, vials/min120-150 (frequency regulation)
Number of single injection vials, pcs. 12
Applicable model, ml 100
Washing effect degree of cleanliness must fulfil the requirements of transparency
Consumption of distilled water during washing, m^3/h 1
Flow rate of purified compressed air, m^3/h 40
Pressure of distilled water and injection water, MPa 0,25~0,3
Pressure of purified compressed air, MPa0,25~0,3
Power of whole machine, kW6
Power supply 3 phases, 380V/50Hz
Dimensions, mm 3200×1600×1800
Weight, kg2000

 

LIST OF MAIN COMPONENTS

TitleModelQuantityManufacturer and place of origin
1.         PLC programmable controllerFX2N-48MR1Mitsubishi
2.         Touch screenGOT10001Mitsubishi
3.         Main electric motor1LG0096-4AA20-Z1Siemens
4.         PLC moduleFX2N-4DA1Mitsubishi
5.         PLC moduleFX2N-4AD2Mitsubishi
6.         Breaker NSC160S1Schneider
7.         Breaker C62Schneider
8.         Breaker C101Schneider
9.         Breaker C323Schneider
10.     Fuse RT18-32X6Fatai
11.     Frequency converterATV312HU15N41Schneider
12.     Intermediate relayMY2NJ220/240AC6Omron
13.     Thermal relayLRD072Schneider

POSITIONS BY DIRECTION

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